Our Manufacturing Facility

State-of-the-art cleanroom production at Medical Devices Park, Hyderabad - where quality meets precision

Bioanthem Devices manufacturing facility exterior at Medical Devices Park, Sultanpur, Hyderabad

World-Class Infrastructure for Medical Textiles

Our manufacturing facility is located at M-19, Medical Devices Park, Sultanpur, Sangareddy, Hyderabad - a government-promoted industrial zone dedicated to medical device manufacturing in Telangana, India.

Spread across a purpose-built facility, our plant houses multiple cleanroom production floors, industrial sewing units, fabric cutting and lamination areas, automated packaging lines, and in-house ETO sterilization chambers - enabling complete end-to-end production under one roof.

ISO Certified
Cleanroom Environment
In-House ETO Sterilization
50+ Trained Staff

100+

Product Varieties

50+

Trained Personnel

5

Production Units

ISO

Certified Facility

ETO

In-House Sterilization

Our Production Units

Every unit is designed for efficiency, hygiene, and precision in medical textile manufacturing

Fabric cutting and material preparation unit at Bioanthem Devices cleanroom facility
1

Fabric Cutting & Material Preparation

Our cutting unit features large-format stainless steel tables where SMS and SMMS non-woven fabrics are precisely measured, layered, and cut to specification using automated cutting tools.

  • Large-format cutting tables for precision layering
  • Automated fabric cutting machines
  • SMS / SMMS non-woven material handling
  • Controlled cleanroom environment
Industrial sewing unit with JUKI machines producing surgical gowns and drapes at Bioanthem
2

Industrial Sewing Unit

Equipped with high-performance JUKI and JACK industrial sewing machines, our sewing floors manufacture surgical gowns, drapes, and other medical textiles with precision stitching and sealing.

  • JUKI & JACK industrial sewing machines
  • Precision stitching for medical-grade products
  • Multiple sewing lines for parallel production
  • Trained operators in cleanroom attire
Cleanroom quality inspection and folding area at Bioanthem Devices manufacturing
3

Inspection, Folding & Assembly

Every product is visually inspected, precisely folded, and assembled into procedure-specific kits on stainless steel tables in our cleanroom folding area. Surgery packs are assembled with all required components here.

  • Visual quality inspection at every stage
  • Stainless steel folding tables for hygiene
  • Procedure-specific surgery pack assembly
  • Cleanroom protocols strictly followed
Automated pouch sealing and lamination machine for sterile medical packaging at Bioanthem
4

Packaging & Lamination

Our automated pouch-making and lamination machines seal products into sterile-grade packaging. Sterilization reels, pouches, and header bags are produced in-house for complete packaging control.

  • Automated pouch-making machines
  • Lamination and heat-sealing equipment
  • In-house sterilization reel production
  • Labelling and batch coding systems
Machine operator at automated production controls in Bioanthem cleanroom facility
5

Automated Machine Operations

Dedicated machine operators run automated production lines with digital controls, monitoring output quality and speed. Our machines handle SMS fabric processing, sealing, and converting operations.

  • Digitally controlled production machines
  • SMS fabric processing equipment
  • Continuous quality monitoring
  • Trained machine operators with Bioanthem branding
In-house ETO sterilization chamber loaded with Bioanthem medical product boxes
6

ETO Sterilization & Warehousing

Our in-house ETO (Ethylene Oxide) sterilization chambers ensure every product achieves complete sterility before dispatch. Post-sterilization, products are stored in our dedicated clean warehouse.

  • In-house ETO sterilization chambers
  • Automated sterilization control panels
  • Post-sterilization quarantine area
  • Climate-controlled warehousing

Our Manufacturing Process

End-to-end production workflow ensuring quality at every step

Step 01

Raw Material Receipt

SMS/SMMS non-woven fabrics and materials inspected and approved

Step 02

Fabric Cutting

Precision cutting and layering on large-format tables

Step 03

Sewing & Stitching

Industrial JUKI/JACK machines for medical-grade stitching

Step 04

Quality Inspection

Visual and dimensional checks on every product

Step 05

Folding & Packing

Cleanroom folding, kit assembly, and sterile packaging

Step 06

ETO Sterilization

Ethylene Oxide sterilization for complete sterility assurance

ETO sterilization chamber with Bioanthem product cartons ready for sterilization
Automated ETO sterilization control panel at Bioanthem facility
ETO sterilization plant equipment and piping system

In-House ETO Sterilization

Our facility features dedicated ETO (Ethylene Oxide) sterilization chambers, enabling us to sterilize all products in-house. This eliminates dependency on third-party sterilization services, ensuring complete quality control and faster delivery timelines.

Validated Sterilization Cycles

Every cycle is validated to ensure complete sterility of surgical packs, gowns, and drapes.

Automated Control Systems

Digital control panels monitor temperature, pressure, and gas concentration throughout the process.

Aeration & Quarantine

Post-sterilization aeration and quarantine protocols ensure safe residual levels before dispatch.

Frequently Asked Questions

Common questions about our manufacturing facility and capabilities

Bioanthem Devices operates a state-of-the-art cleanroom manufacturing facility at Medical Devices Park, Sultanpur, Hyderabad. The facility features controlled environment production floors, industrial sewing units with JUKI and JACK machines, fabric cutting and lamination areas, automated packaging lines, and in-house ETO sterilization chambers for complete end-to-end production.
Yes, Bioanthem Devices has in-house ETO (Ethylene Oxide) sterilization chambers. This enables end-to-end sterilization of all surgical packs, gowns, drapes, and medical disposables within the same facility, ensuring complete quality control and faster turnaround times.
Our manufacturing facility produces over 100 types of medical disposable products. The facility includes multiple cleanroom production floors, industrial sewing units, automated pouch-making and lamination machines, large-format fabric cutting tables, and ETO sterilization with dedicated warehousing for finished goods.
Our manufacturing facility is located at M-19, Medical Devices Park, Sultanpur, Hyderabad, Sangareddy district, Telangana 502319, India. The Medical Devices Park is a government-promoted industrial zone dedicated to medical device manufacturing near Hyderabad.
Bioanthem Devices follows ISO-compliant quality management systems. The facility operates in a controlled cleanroom environment with trained staff following strict hygiene and sterility protocols. Every product undergoes quality checks at multiple stages of production before final packaging and sterilization.

Want to Visit Our Facility?

We welcome prospective clients and partners to tour our manufacturing facility. See our cleanroom production, sewing units, and ETO sterilization in action.

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